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Design Thinking & Productivity Improvement_CEO Exp Designers

Introduction to Industry Vertical

  • Understanding of Product Lines
  • Understanding Productivity Improvement Needs
  • Fabrication Design Requirements
  • Sheet Metal Fabrication Design Requirements
  • Design for Motion and Requirements

Why Design?

  • Design Fundamental Roll out
  • Design Element Roll Out
  • Design Process Documentation
  • Things to Know

Machine and it's Operation

  • Machining Operation and Drawing Requirement
  • Manufacturing Process Drawing
  • Process Sheet and Layout
  • Production Method and Template Documentation

Machining Process

  • Casting
  • Weld Design
  • Mold Design
  • Forging
  • Sheet Metal Fabrication

  • Product Variation and Documentation
  • Modeling Requirements
  • Hybrid Modeling and Methods
  • Sheet Format and Usages

  • Fabrication Drawing
  • Machining Drawing
  • Fixture Drawing
  • Material Handling
  • Equipment Drawings

SOLIDWORKS Essentials

Introduction, SOLIDWORKS Basics and the User Interface, Introduction to Sketching, Basic Part ModelingSymmetry and Draft, Patterning.Revolved Features, Shelling and Ribs, Editing: Repairs, Editing: design changes, Configurations

Advanced Part Modeling

Multi-body Design Techniques, Saving Solid Bodies, Sketching withSplines, Introduction to Sweeping. Working with Curves, AdvancedSweeping. Boundary Feature andLofting

Assembly Modeling

Advanced Mate Techniques, TopDown Assembly Modeling, Assembly Features, Smart Fasteners and Smart Components, Assembly Editing using Configurations with Design, Large Assemblies, Layout-based Assembly

SOLIDWORKS Simulation

  • Linear Static Analysis.
  • Stress Concentration.
  • Geometry Simplification.
  • Mesh, Post Processing, Singularity, Convergence, Solid or
    Tetrahedral Mesh Shell or Triangular Mesh Beam Mesh
  • Von Mises Stress and Principle Stress and Strain

Weldment

  • Structure & Fabrication Design, Cut List, Multibody, Fabrication Drawing
  • 2D & 3D Sketch and Weldment

SOLIDWORKS Drawings

Drawing Sheets and Views, Dimension, Annotations, AssemblyDrawing Views, Sheet Formats and Templates, Bill of Materials andTables, Drawing References and Comparison

SOLIDWORKS Animation

Introduction to Animation, Basic MotionTime Based Motion, Animation Wizard Use off Gravity, Motor, Spring, Contact and Boundary Conditions

Sheet Metal

Sheet Metal Flange Method. SheetSheet Metal Parts Sheet MetalMetal Convert Method Multi-body forming Tool Additional Sheet

SOLIDWORKS Routing Piping and Tubing

Introduction, Fundamentals of routing, Piping Route, Piping FittingsTubing Routes, Piping and TubingChanges. Creating Routing Components

SOLIDWORKS Simulation Professional

Frequency Analysis of Parts,Buckling Analysis, Thermal Frequency Analysis of Assemblies,

Mold Design Using SOLIDWORKS

Geometry Core and Cavity. SideParting Lines Shut-Off Surfaces and cores and EDM Design AdvancedCores.

Surface Modeling

Understanding Surfaces, Introduction to Surfacing, Solid-Surface HybridImported Geometry. AdvancedModeling, Repairing and EditingSurface Modeling. Blends and Patches

SOLIDWORKS Motion Course

Introduction to Motion Simulationcontacts, Spring dampers& Force, Building motion model Post Processing.Advanced contact Curve to boundary contact Motion orationFlexible jointsExport to FEA. Event-Based Simulation

Documentation and Excel Calculation and Implementation of

  • Design Calculation for machine element Bearing, Coupling,Bolt…etc
  • Torque Calculation
  • Drive Calculation, Motor, Gear Box etc…

  • Use of Design Data Hand Book
  • Hand Calculation
  • Correlation  of theoretical vs practical calculation

  • Parallelization
  • Variable Automation
  • Identification of Geometric Rules and Logics
  • Excel Based Automation
  • KBE system

  • Master Modeling Technique
  • Parametric Design

  • Selection of Tool Box
  • Machining Component Selection
  • 3D Content Central
  • Custom Library Implementation
  • Automation Guidelines.

  • Drive selection
  • Selection of Standard Boughout Component

  • Pneumatic Circuit Design
  • Actuator Design

  • Pneumatic Components and Theory
  • Design for Motion

Data & File Management

  • File Management
  • Pack & Go
  • Reference Management
  • Basic PDMIndustrial Usages

Large Assembly Handling

  • Tool and Techniques for large assembly
  • Simplified Assembly
  • Speed Pack and Standardization

  • Concept Design
  • Material Handling

  • Fixture Design
  • Basic Mold Design

Design Development and Manufacturing Projects Details are confidential and handle one to one